Basic Info.
Type
Wood Biomass Furnace
Certification
CE, ISO, RoHS, UL
Structure
Horizontal Type
Raw Material
Wood Log, Tree Branches, Bamboo, Coconut Shell Et
No Pollution
No Pollution
Material Carbonizing Rate
More Than 40-60%
Name
Charcoal Carbonization Furnace
Transport Package
Export Standard Wooden Case Packing
Origin
Zhengzhou, Henan, China
Product Description
Best quality charcoal production making retort equipment kiln manufacturers
vertical tube furnace is to carbonize the biomass briquette into wood charcoal.
vertical tube furnace for biomass charcoal can greatly increased carbonizing ratio (increased from about 88% to 99%) and shortened the carbonizing time (from 24 hours to 6 hours), and shows the features of easy operation, higher safety, high efficiency, and energy saving. This furnace is ideal equipment for wood briquettes to have anoxic distillation carbonization.
Introduction of the main parts of vertical tube furnace :
(1) Outer stove
includes heating room (for heating the inner stove), furnace body and heat-keeping layer (it is made of the heat insulating material)
(2) Inner stove
Consist of the stove tank body and the sealed top cap. Both of them are made of the heat resistance thermal steel, three inner stove can be stacked together for saving space and shipping cost.
(3) Smoking recycle tube
During the process of carbonizing, there will be some smoke.( can be burning) the smoke can be collected and returned to the furnace.
(4) Purification tank
This system is consisting of purification tank and the exhaust-heated cycle pipe.
(5) Hoisting equipment
it include the steel hoisting frame and the E-hoist .And it is easy for loading and unloading the stove.
Technical Parameters of vertical tube furnace :
Model | Power | Capacity | Weight | Loading capacity | Temp. | Equipment list |
HTL-1 | / | 3t/24hrs | 5T | 2.75*3 (cbm) | 400-600 ºC | 1*outer furnace, 3*Inner pots,3*covers, 1*purification tank, 1*3t lifting device |
HTL-2 | 0.75KW | 6t/24hrs | 10T | 2.75*6 (cbm) | 400-600 ºC | 2*outer furnaces, 6*Inner pots,6*covers, 2*purification tank, 1*5t hoist equipment with motor |
HTL-3 | 2.2KW | 9t/24hrs | 15T | 2.75*9 (cbm) | 400-600 ºC | 3*outer furnaces, 9*Inner pots,9*covers, 3*purification tank, 1*5t hoist equipment with motor |
HTL-4 | 2.2KW | 12t/24hrs | 20T | 2.75*12 (cbm) | 400-600 ºC | 4*outer furnaces, 12*Inner pots,12*covers, 4*purification tank, 1*5t hoist equipment with motor |
PS 1: Load 2.5tons machine-made briquettes, 8hours will get 1000kg machine-made charcoal.
PS 2: Load 2tons natural wood, 8-10hours will get 600kg-800kg natural charcoal.
PS 3: Normally it takes 8-10hours. Maybe longger for fresh wood to remove moisture.
PS 4: Heat value: 6000-7000KCAL / KG
PS 5: Raw material: Machine-made charcoal, wood ,coconut shell, wood briquette, bamboo, almond shell, plam shell,
PS 6: Operation: one people one shift ( one day 3 shift)
PS 7: Energy consumption 20-30kg firewood or 15kg liquid
Finished products of vertical tube furnace :
Carbonization: Put finished machine-made charcoal briquettes or wood logs directly into the Carbonization Stove to convert the sawdust briquettes into charcoal briquettes.
Working process of vertical tube furnace :
How to produce charcoal? It divides into three processes:
1. Heat
After sealing work, use wooden wastes or gas to heat furnace. Primarily, 10 minutes big fire to burn, when the temperature reaches 90 degrees centigrade, turn to use slow fire to heat. It takes 80-120minutes for this process to reduce water vapor from your materials.
2. Pyrolyse
Keep heating, when the temperature reaches 180-235 degrees centigrade for 3-5hours, it will produce gas from this process. Reuse this gas as fuel to heat. The whole process is about 8hours. When the temperature reach highest and it reduces, the dry distillation process will finished.
3. Cooling
Hang the Inner pot outside, and seal the pipes of cover. Let it cool naturally. Cooling time is longer, the quality of charcoal is good. When the temperature lowers than 50 degree, you can take charcoal out. Otherwise, the charcoal will burn again when met oxygen of air.
Why it is ECO-FRIENDLY for vertical tube furnace ???
1. Smoking purification system are used for purify the smoking (can not burning) and filter the wood tar. The smoking through the purification system will become water vapor.
2. During the process of carbonizing, there will be some smoke.(can be burning). The smoke can return to the furnace after purification for heating use again.
Packages & loading of vertical tube furnace :
This machine too heavy to package, therefore, we normally ship it nude.
One 20'GP can load 2sets, and one 40'HC can load 5sets.
Wide use of vertical tube furnace :
♦ Charcoal in industry: It is mainly used in combining carbon of industrial materials, metallurgy, and the carburizing carbon of chemical industry.
♦ Charcoal in agriculture and animal husbandry: It can raise the soil temperature, maintain soil moisture, mitigate the organic fertilizers and improve soil PH.
♦ Charcoal in life: People often use charcoal heating, barbecue, as well as the fuel used to the tea and tobacco drying.
Address:
300 Meters West of Nanhuan Road, Waigou Industy Park, Gongyi, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Other
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Service
Management System Certification:
ISO 9001
Company Introduction:
Jingying Machinery Factory, founded in 1986, which is a professional Machinery manufacturer in producing and researching mineral processing series equipments. Our main manufacturing line covers stone crushing and separating series, beneficiation equipments, as well as drying equipments.
The modern management system, relax and friendly working environment attract a great many of elites crowding into our factory. In addition, advanced producing techniques and first class after-sales service appeal to a wide range customers from all over the country and oversea markets.
Stick to innovation and profession is the best policy, honest and frank is the best philosophy. We extend warm welcome to customers to visit our factory, exploring cooperation and sharing co-benefits.